American Semiconductor, Inc. 200mm CMOS Foundry

Frequently Asked Questions

General FAQs

Technology FAQs

Flexfet FAQs

FleX FAQs

Custom Fabrication FAQs

Design Services FAQs





General FAQs

Q. What products does American Semiconductor offer?
A. We are a pure-play foundry. Our end products are silicon wafers for our customers.

Q. Does American Semiconductor offer MPW (Multi Project Wafers)?
A. Yes. Follow the link for MPW Program Details.

Q. Does American Semiconductor do custom processing?
A. Yes. More information can be found at Custom Fabrication or Custom Fabrication FAQs.

Q. How much does a wafer lot cost?
A. That depends on a variety of factors, including process node, standard or custom process, number of metal layers, and such. Please contact us for pricing.

Q. Does American Semiconductor meet ITAR requirements?
A. Yes.

Q. What is American Semiconductor's ticker symbol?
A. We are a privately held company and therefore do not have a ticker symbol.

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Technology FAQs

Q. What process technology is American Semiconductor capable of running?
A. Flexfet is currently available at 130nm and 180nm. We are currently capable of running 65nm for critical features.

Q. What wafer size do you run?
A. 200mm.

Q. What is your minimum lot size?
A. 12 wafers.

Q. Does American Semiconductor have copper BEOL?
A. Yes, we have copper in addition to our standard aluminum.

Q. What is SOI?
A. Silicon-on-Insulator wafers.

Q. What is a MIGFET?
A. MIGFET stands for Multiple Independent Gate Field Effect Transistor. Traditional CMOS processes use single gates. MIGFETs have multiple gate surfaces and provide independent control of each gate. Vertical structures, such as FinFET, have been shown conceptually and demonstrated in low volume R&D processes in MIGFET configurations. Flexfet is a more mature MIGFET technology and available for prototype production.

Q. What is a MUGFET?
A. MUGFET stands for MUltiple Gate Field Effect Transistor. MUGFETS have multiple gate surfaces but only have a single gate electrode. FinFET is an example of a MUGFET. Flexfet can be configured as a MUGFET using Double Gated (DG) mode.

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Flexfet FAQs

Q. What is Flexfet?
A. Flexfet is an advanced CMOS process characterized by an Independently Double Gated transistor. The novel design of the Flexfet transistor brings many benefits not realized in standard CMOS processes. Flexfet enables Dynamic Threshold Control (DTC), enabling threshold voltage (Vt) to be controlled on-the-fly. Additionally, Flexfet enables Ultra Low Power (ULP) operation, with Flexfet ULP running at or below 0.5V, fully depleted. Flexfet is a gate-last process, which enables integration of novel materials with low thermal budgets. The unique IDG design and SOI processing of Flexfet create an inherent radiation tolerance, which is extremely useful in avionics and space systems. Flexfet is commercially available as a foundry process from American Semiconductor with standard Process Development Kits available for 180nm and 130nm nodes, and the Radiation Effects Process Development Kit (RE-PDK) in development with support from Air Force Research Labs SHARE program.

Q. Is Flexfet a MIGFET?
A. Yes. Flexfet CMOS is characterized by an Independently Double Gated (IDG) transistor. Flexfet is a true MIGFET. See the MIGFET topic in the Technology FAQs.

Q. Is Flexfet a MUGFET?
A. Yes. In Double Gated (DG) mode, Flexfet's top and bottom gates are tied together. In DG mode Flexfet is a MUGFET. See the MUGFET topic in the Technology FAQs

Q. What is Dynamic Threshold Control?
A. Dynamic Threshold Control (DTC) enables threshold voltage (Vt) to be controlled on-the-fly. DTC allows the same product to be optimized for speed, operating power, and standby power. DTC can be used at various levels of a design - at the transistor, circuit, or chip level.

Q. What is Ultra Low Power?
A. Ultra Low Power (ULP) is the quest of many electronics systems. The benefits depend on the system. For example, battery powered applications can run longer between recharges, and performance systems generate less heat, reducing or eliminating cooling needs and improving reliability. ULP is generally achieved by reducing voltage.

Q. Why is low voltage important to ULP?
A. This is answered by looking at the CMOS power equation:
P = f * C * V^2,
where P=power, f=frequency, C=capacitance, and V=voltage
Since voltage is squared, it has the greatest impact on power.

Q. How does Flexfet achieve ULP?
A. As noted in the question above, voltage reduction is the single most significant influence on power. Flexfet enables deep sub-volt circuits, down to 0.25V on the 180nm Flexfet process (August 2009 results).

Q. What kind of power savings can I expect with Flexfet ULP?
A. That is hard to answer here. It really depends on where your starting point is, and can vary based on design practices. However, an accepted rule of thumb is that for every 10% decrease in voltage, a 30% decrease in power could be expected.

Q. Why is Flexfet ULP better than other approaches, such as voltage scaling?
A. Flexfet supports both independently double-gated operation for dynamic power control and double-gated operation for steeper subthreshold slope and better performance at low voltage. These capabilities are not available in standard CMOS processes.

Q. How is Flexfet radiation tolerant?
A. Flexfet is an SOI (Silicon-On-Insulator) process. SOI is inherently immune to Single Event Latchup (SEL). The ultra-thin SOI silicon of Flexfet reduces the collection area for charged particles and therefore dramatically improves SEE performance including reduction in Single Event Upset (SEU) and Single Event Transients (SET). Standard SOI transistors do have problems with TID (Total Ionizing Dose) due to charge trapped in the BOX (Buried Oxide). Flexfet's Independently Double Gated design mitigates TID effects since the bottom gate effectively shields the channel from trapped charge in the BOX.

Q. What is the benefit of the gate last process?
A. Flexfet's gate last process enables the use of temperature sensitive gate dielectrics, metal gates, and novel materials that have low thermal budgets.

Q. Can Flexfet be used to build imagers and other detectors?
A. Yes. Diodes built in the substrate typically require a large bias applied to the substrate. Detectors allow charge collection from high-energy particles passing through the substrate. The Flexfet process allows large substrate biases without performance degradation. Additionally, Flexfet is unaffected by the associated radiation-induced trapped charge in the BOX. Flexfet enables Monolithic Active Pixel Sensors (MAPS) by allowing logic and devices on the same die as the detector, reducing system cost and improving performance.

Q. Is Flexfet supported with PDKs (Process Development Kits)?
A. Yes. Flexfet is supported with both PDPs (Preliminary Design Packages) and PDKs. See the Flexfet page for PDP and PDK status.

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FleX FAQs

Q. What is FleX?
A. FleX is CMOS Silicon on Polymer (SOP). FleX is the result of a unique extreme wafer thinning process that is capable of completely removing the handle silicon of a SOI wafer, yielding fully functional, flexible wafers with a final silicon thickness of less than 2000 Angstroms.

Q. Does FleX allow post thinning fab processing?
A. Yes. Many process steps can be applied to a FleX wafer post thinning.

Q. How do you make a wafer so thin?
A. You didn't really think we would answer that?

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Custom Fabrication FAQs

Q. What is Custom Fabrication?
A. Custom fabrication is our ability to put your existing process/product into our fab or create a custom process/product specific to your needs.

Q. How do I install my process into your fab?
A. Through Copy Smart or Copy Exact methodologies. Typically a Copy Smart methodology is used. Transferred processes are often from smaller wafer sizes and older technology capabilities. We will apply enhancements based on 200mm processing and current technology best practices. We will use our proven process flows and incorporate our advanced capabilities and best practices to improve yields and drive cost reductions.

Q. Can I develop custom process with American Semiconductor?
A. Yes. We will develop process steps, modules or flows to meet your product/process design and performance requirements.

Q. Can I integrate novel materials and processes with American Semiconductor?
A. Yes. However, contamination and best practice requirements must be met.

Q. What is Copy Smart?
A. Copy Smart is a methodology to transfer existing products/processes into our fab. Copy Smart utilizes existing process flows when possible, but also incorporates improvements for current technology and best practices. When transferring from older lines, improvements will be made for 200mm processing.

Q. What is Copy Exact?
A. Copy Exact is a methodology to transfer existing products/processes into our fab. Copy Exact utilizes existing process flows exactly as they were run previously.

Q. Which is better, Copy Smart or Copy Exact?
A. It depends on the situation. Copy Exact is useful when the same tools and processes are available and no change in the product or process is desired. Copy Smart is useful when applying product or process improvements, or when migrating to more advanced technologies or larger wafer sizes.

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Design Services FAQs

Q. What experience does the design team have?
Each member of the design has significant experience in the semiconductor industry; several members with more than 20 years experience. Areas of expertise include design, verification, physical layout, validation and applications of micro-controllers.

Q. What is your design flow?
A. A flow using RTL to gate to physical layout is our standard digital design flow. Analog and mixed signal designs are developed separately and modeled for use during chip development and verification.

Q. Can you design with processes other than American Semiconductor's Flexfet?
A. Yes. The team has extensive experience working with third party foundries such as Tower, Jazz, UMC and TSMC.

Q. Can you provide a system development platform for my micro-controller?
A. Yes. If desired, an early software development platform using an FPGA can be developed for your design. Additionally, a system development board can be developed with specific peripherals for your application along with board support reference software.

Q. What design services are available?
A. Our capabilities support a full turnkey solution, covering:
- foundry selection
- IP creation, acquisition, and integration
- design
- verification
- silicon validation and development boards
- FPGA emulation
- test
You can leverage any or all of these capabilities for your needs.

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